Plastic recycling machinery · Engineered in Zhangjiagang, China+86 182 6203 4922 · sunnytte@gmail.com
SANXING RECYCLING SOLUTION

HS Series Single Shaft Hard Plastic Shredder

A big-sized single shaft shredder with large internal volume, redesigned hydraulic pusher and high-efficiency V-type rotor, engineered for heavy-duty hard plastic waste recycling.

For configuration, capacity and quotation details, send us your material and output requirements.

PRODUCT OVERVIEW

Built around your material and production goals.


HS series is big sized single shaft shredder with large internal volume. The redesigned hydraulic pusher not only improves the power transmission and pushing speed, but also effectively avoids the occurrence of material blocking and the wear of the internal guide rails. This specially designed device creates about 35% more space in the cutting chamber.

This series shredder adopts high-efficiency V type rotor design. The minimum width of the rotor is 1200mm, the maximum width is 2000mm, and the rotation diameter is 560mm. The rotor is driven by heavy duty gearbox. The low speed of 85rpm ensures smooth running with high torque.

The hydraulic station is tightly integrated with the shredder chamber, which saves space and protects the hydraulic station. It is also easy to replace and maintain. The whole machine is welded by a special welding process, which can greatly improve the stability of the whole machine and can effectively prevent splashing.

At the same time, the HS series has all the advantages of other shredders, including the special design of rotor knives and knife holders, external bearings, and convenient and advanced intelligent control systems.

What Can It Shred?

HS series hard plastic shredder is designed to meet the requirement of waste recycling in various industries, including bulk materials, pipes, films, woven bags, and all kinds of electric cable scrap, IBC buckets, waste paper, used wood and various organic materials.

Typical applications include:

Key Components

Belt Conveyor — Plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor. Motor drives cooperate with ABB inverter; feeding speed is fully automatic based on chamber fill level.

Metal Detector (Optional) — Ferrous metal permanent magnetic belt or metal detector prevents metal specials from entering the crusher and effectively protects the blades.

Hopper — Specially designed to avoid material flying out. Can be loaded by conveyor belt, forklift, crane or wheel-loader. Adapted to individual requirements for continuous material supply.

Hydraulic Ram — Hydraulically operated pusher feeds material towards the cutter automatically by load-related controls. Equipped with overflow valves and volumetric flow controls.

Rotor — Made of seamless steel pipes with 560mm diameter operating at 85 rpm. The concave ground, aggressive and 4-way rotating knives are mounted in the grooves of the rotor for high flow rate and low power consumption.

Knife Blades — DC53 material with higher hardness (62-64 HRC) than D2/SKD11 after heat treatment. Twice the toughness of D2/SKD11 with superior wear resistance and substantially higher fatigue strength.

Screen — Mounted beneath the rotor to determine flake size. Easily accessible via a separate flap, opened or closed hydraulically.

Shredder Chamber — Welded with 30mm ultra-high hardness steel plate, wear-resistant, corrosion-resistant, low-noise, long service life.

Tool Installation — The tool can be quickly adjusted outside the machine, which minimizes downtime and makes tool replacement easier.

Motor & Control — Adopt imported WEG brand motor, low energy consumption, low noise, long service life. The whole model adopts frequency conversion control and conforms to CE/CSA international standards.

WHY SANXING

Practical advantages for stable production.

01

Large cutting chamber

Redesigned hydraulic pusher creates about 35% more space in the cutting chamber, improves pushing speed and avoids material blocking.

02

High-efficiency V-type rotor

560mm diameter rotor with heavy duty gearbox, 85rpm low speed ensures smooth running with high torque.

03

Wide material range

Handles bulk materials, pipes, films, woven bags, cable scrap, IBC buckets, waste paper, used wood and various organic materials.

04

Integrated hydraulic station

Hydraulic system tightly integrated with shredder chamber, saves space, protects hydraulic station and easy to maintain.

05

Stable welded structure

Whole machine welded by special welding process, greatly improves stability and effectively prevents material splashing.

06

External bearings & intelligent control

Equipped with external bearings, rotor knives and knife holders with special design, plus advanced intelligent control system.

PROCESS FLOW

From waste material to reusable output.

  1. Belt conveyor or forklift feeding via hopper
  2. Metal detection and removal (optional)
  3. Hydraulic pusher feeds material into shredding chamber
  4. V-type rotor knives shear and shred material
  5. Screen controls output particle size (40-100mm)
  6. Shredded flakes discharged and collected
APPLICATIONS

Typical input materials.

  • PET bottles & plastic bottles
  • Plastic baskets & crates
  • Plastic pallets
  • HDPE pipes & profiles
  • Woven bags & packing bags
  • Plastic film & PE film
  • PA6 fiber & nylon waste
  • Plastic purge & EBS foam
  • Airbag cloth & LCP film
  • Lithium-ion battery separators
  • IBC buckets & waste paper
  • Used wood & organic materials
REFERENCE DATA

Technical specifications.

Rotor diameter560mm
Rotor speed85 rpm
Rotor width1200mm - 2000mm
Rotor knives (HS1200)105/112+29 pcs
Rotor knives (HS1600)136/148+38 pcs
Rotor knives (HS2000)180/192+49 pcs
Stator knives (HS1200)2*3 pcs
Stator knives (HS1600)2*4 / 2*3 pcs
Stator knives (HS2000)2*5 pcs
Hydraulic feeding ram (HS1200)5.5 kw
Hydraulic feeding ram (HS1600)5.5 kw
Hydraulic feeding ram (HS2000)7.5 kw
Feed opening (HS1200)1200*1850 mm
Feed opening (HS1600)1570*2025 mm
Feed opening (HS2000)1960*1570 mm
Standard screen40-100 mm
Chamber size (HS1200)800*1000 mm
Chamber size (HS1600)800*1290 mm
Chamber size (HS2000)800*1860 mm
Motor power (HS1200)90 kw
Motor power (HS1600)110 kw
Motor power (HS2000)75*2 kw
Machine weight (HS1200)9000 kg
Machine weight (HS1600)11000 kg
Machine weight (HS2000)13000 kg
Machine dimensions (HS1200)2245*2570*2390 mm
Machine dimensions (HS1600)2245*2960*2390 mm
Machine dimensions (HS2000)2245*3300*2390 mm
Blade materialDC53 (62-64 HRC)
Motor brandWEG (imported)
Control systemPLC, CE/CSA compliant

Final parameters depend on raw material condition and the confirmed configuration.

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